U.S. Department of Energy Announces $30 Million for Materials and Manufacturing to Lower Costs of Large Wind Turbines

Because wind energy is the largest source of renewable power in the United States and one of the most affordable sources of energy today, it is a critical tool for reducing our reliance on fossil energy, and next-generation technologies and manufacturing improvements will help bring down costs even more. The improved materials and manufacturing processes envisioned under this funding opportunity have the potential to reduce wind energy costs and expand the deployment of the nation’s wind energy portfolio in support of President Biden's goals to reach 100% clean electricity by 2035 and a net-zero-emissions economy by 2050. 

Lightweight composite materials reduce emissions in a variety of ways, including by enabling more efficient wind power generation and lightening the weight of vehicles, making them more fuel efficient. Led by the Office of Energy Efficiency and Renewable Energy (EERE)’s?Advanced Materials and Manufacturing Technologies Office (AMMTO), this funding opportunity seeks to improve the manufacturability and performance of composite materials associated with wind energy technologies. Specifically, this opportunity seeks to streamline the additive manufacturing (3-D printing) processes for rapid prototyping, tooling, fabrication, and testing of large wind blades. It also seeks to apply additive manufacturing with polymers, metals, ceramics, or composite systems to non-blade wind turbine components like those comprising drivetrains or floating offshore wind platforms.  

Applicants for this funding opportunity are required to submit projects that focus on one of the following topic areas: 

• Large Wind Blade Additive Manufacturing that builds on existing polymer-based additive manufacturing research that supports and advances more cost-effective large wind turbine blades. Polymer-based additive manufacturing generally allows for rapid prototyping, tooling, fabrication, and testing in support of novel designs and process configurations.
• Additive Manufacturing of Non-Blade Wind Turbine Components that can be improved through additive manufacturing and associated design and process integration.
• Large Wind Blades: Advancing Manufacturing, Materials, and Sustainability to address the remaining challenges to wind turbine manufacturing and build on previous work within the areas of automation, digitalization, wind blade sustainability, and modular blade construction and joining. 

Projects funded through this initiative will also support priorities established in the recently announced Offshore Wind Supply Chain Road Map and interagency Floating Offshore Wind Shot.  

The estimated period of performance for the award will be two to three years. Concept papers are due March 23, 2023, at 5 P.M. ET. View the full funding opportunity.  

Learn more about AMMTO and its work to advance energy-related materials and manufacturing technologies to increase domestic competitiveness and build a clean, decarbonized economy.